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刀具涂层是机械加工行业实现高效率、高精度、高柔性和绿色制造的有效途径,其优异的综合性能不仅可延长刀具的使用寿命,而且能大幅度提升机械加工效率和零件的表面加工质量,尤其针对钛合金、高温合金等难加工材料的切削,极大降低了加工成本。文章概述了刀具涂层的特点、类别及刀具涂层材料的应用,总结了化学气相沉积技术、物理气相沉积技术、物理化学气相沉积技术的原理及优缺点。阐述了刀具涂层的发展历程,即从常用涂层到纳米复合涂层、功能梯度涂层等新型涂层,并对新型刀具涂层和最新制备技术的发展做了简单的分析与介绍。
Abstract:The latest development in surface modification of cutting tools with thin films to improve the mechanical properties was tentatively reviewed. The discussions with specific examples centered on: i) the many technical strengths of coatings,including enhancement of erosion/corrosion/wear-resistance,hardness and elasticity,reduction of friction,oxidation and production cost,improvement of high temperature stability,machining precision,efficiency and service lifetime,especially in cutting Ti-alloy,super-alloy and hardened steels; ii) the advantages and disadvantages of industrial coating techniques,such as chemical vapor deposition,physical vapor deposition,and physical chemical vapor deposition; and iii) advanced coatings,including but not limited to the nano-composite/functional gradient coatings; and state-of-the-art coating techniques,such as high power impulse magnetron sputtering,ion beam assisted deposition andmagnetic filtered arc ion plating. The development trends,problems and possible solutions of coating materials and coating techniques were also discussed in a thought provoking way.
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基本信息:
DOI:10.13922/j.cnki.cjovst.2017.07.15
中图分类号:TG174.4;TG71
引用信息:
[1]王铁钢,张姣姣,阎兵.刀具涂层的研究进展及最新制备技术[J].真空科学与技术学报,2017,37(07):727-738.DOI:10.13922/j.cnki.cjovst.2017.07.15.
基金信息:
国家自然科学基金项目(51301181);; 天津市应用基础与前沿技术研究计划(15JCZDJC39700);; 天津市科技特派员项目(16JCTPJC49500);; 天津市高等学校创新团队培养计划项目(TD12-5043)
2017-07-15
2017-07-15